What is hand brake valve

1.What is hand brake valve
The hand control valve is the key device of parking, parking brake and exhaust brake in the process of vehicle service brake.
The parking brake of the vehicle is completely released and the vehicle is in running state; When the handle is in the locking position, the train is in full braking state; When the handle is in the check position, the parking brake of the tractor is in the braking state, but the trailer is in the fully released braking state.
When the handle moves, the handle cam pushes the large piston downward, presses the balance spring, pushes the piston downward, closes the exhaust valve, fully opens the inlet valve of the additional valve, and the compressed air in the cavity enters into the cavity, and then divides into two ways. One way enters the spring brake chamber through the mouth to release the parking brake of the tractor; Enter the trailer brake valve through the port to release the trailer parking brake. When the handle is within the range, the parking brake of the car is fully released.
2.Function of manual control valve
Engine braking is exhaust braking. For heavy vehicles, braking mainly includes service braking; Parking, parking brake, exhaust brake. The service brake is realized through the dual-chamber brake master valve, the parking brake and parking brake are realized through the manual control valve, and the exhaust brake is realized through the exhaust brake butterfly valve. The exhaust brake butterfly valve is installed behind the exhaust hose of the engine. When the push button valve is operated, the air pressure passes through the working cylinder of the exhaust brake butterfly valve to make the air piston in the working cylinder act, thus driving the push rod to turn the butterfly valve disc 90 degrees, closing the exhaust hose, making the engine exhaust blocked. When the engine exhaust is blocked, the piston in the engine cylinder can not travel normally, and it must resist this resistance, In this way, under the effect of air resistance, the action of the engine piston will be reduced. Because of the traction force, the vehicle speed will slow down.
3.Common faults of auto manual control valve
3-1 When the handle moves, the large piston, balance spring and balance piston move upward, the exhaust valve opens and the inlet valve closes; The inlet valve of the additional valve is closed. The output air pressure P, I “22 decreases linearly to zero as the handle angle increases.
3-2 When the handle is from 730 to 820, the air inlet valve 6 of the additional valve is opened, and the braking effect of the trailer is released
3-3Check whether the vehicle can park on the ramp only under the parking brake of the tractor. When the handle is released, the handle automatically returns to the parking brake locking position.
3-4 The damaged parts can be inspected and replaced through the lower body and the middle body.
3-4 If there are sundries inside the manual control valve, the O-ring is damaged, the piston is worn, the inner cavity or some part is jammed or jammed, the normal braking effect cannot be produced.
3-5Troubleshooting:
1.(1) Remove the bolts of the lower end cover of the manual control valve, take out the piston in the inner chamber, check, clean and make a reasonable assembly.
2.(2) The designated use limit of the manual control valve is about 50000 km. It should be disassembled for “comprehensive inspection” and equipped with a special repair kit to provide convenient conditions for maintenance
4. Function of manual control valve
The manual control valve is connected to the shift knob in the cab. The movement of the spool valve in the valve body is controlled manually to control the conversion of hydraulic oil. The main oil pressure is supplied to the manual control valve, and the pressure oil of the main oil circuit is supplied to the corresponding oil circuit under different working conditions through the movement of the slide valve
5. Manual valve interface
The control part of the lifting valve for bag dust removal is composed of air cylinder, electromagnetic reversing valve, valve plate and lifting rod.
When the switch limit is required, the detection switch can be added, and the magnetic switch on the cylinder can also be used for limit detection. The general bypass valve has travel detection.
On the electric control, only one control action line is used to control the solenoid reversing valve. The number of lines is determined according to the selected reversing valve.
matters needing attention:
In some places, due to the temperature limit, the poppet valve can also choose electric valve instead of air cylinder. Most poppet valves are controlled by air cylinder.
We have Valve Number As Follows:
ZB4578 ZB4544 LA8130+AE4528 ZB4587 LA8125+AE4502 LA8125 ZB4511 ZB4512 78990 78127 78984 87282 DR-31 4324100202 4324102262 1391510 22223804 7421602383 35MA1-50030 35MA2- 50030 929395 41210029 310041001 AE4502 AE4516 AE4528 AE4510 AE4525 AE4505 AE4506 AE4560 AE4535 AE4800 AE4804 9347050020 9347050050 9325109582 AE4604 AE4605
93096 78998 AE4609 AE4612 AE4613 AE4646 AE4162 AE4452 AE4170 AE4518 AE4618
AE4428 AE4178 AE4404 AE4440 AE4440 9347020000 9347023000 AE4610 9347022100
ZB4534 ZB4535 LA9000+AE4510 ZB4528 ZB4564 LA9024+AE4506 LA9015+AE4800 9347144030
LA9016+AE4800 ZB4734 LA8606+AE4560 LA8645+AE4528 ZB4400 ZB4402 ZB4424
ZB4427 ZB4403 9325000030 9335000050 9325000060 9325000070 4324159040+934714151
0 932510009 9325109562+932510958 LA8207 LA8209 LA8003 LA8016 LA8041
LA8047 LA8060 LA8061 4324251010 4324251050 4324101020 4324101520
4324100350 4324100230 4324100810 4324100820 4324210280 4324210090
4324219030 4324200000 4324130010 4324150000 5004050 5010696 109477X 109478X
4324150220 4324150300 065224 065225 109991 9347022500 9347022600 9347130040
4324100830 4324100120 9347140100 9347141450 9347141610 9347141510 1000129485AM
9347141520 9347147400 AE4608 9347000400 9347010400 K013727 483005007
K013727N50 20583314 9701500010 0002500562 9701500080 4213529202 4213529202
7420569775 K015875 7421204549 1604-00695 7420933629 9700516010 9730093000
1000139593AM 1604-00011 625375AM 629184AM 1000443297AM 627612AM 629300AM
22085058 KA1000919865 622108AM 622109AM AC598C 9730025010 9730025210
9730025200 9730024020 9730020070 9730024020 9730020070 9730090010 9730090020
9730024090 9730090100 4802040020 4757100000 4757100080 1628952 4757145000
4757100360 4757101280 4757155000 4757111080 4757120040 4613150040
4613150420 4613190080 4613152580 4613192710 4613192600 4613152640 4613151800
4613192500 4614945020 MB4815 4613150890 MB4690 MB4849 4613186040
9730024090 4613186040 4613150140 MB4629 MB4694 4613170190 4613170230
1000443298AM 4613170080 4613151070 K040690 DX75BA DX75BAY DX95B MB4436
7422086625 4613180710 4614945312 9650010022 35M60-14020 35ACC-
00554 4613150980 4802020040 9730110240 9730111090 9710027000 9710023040
1000274399AM 9710025700 9710025310 971002150 4730170070 4730170080
4730170000 9730060030 9730060000 9730060010 9730112010 9730112060
630424AM 9730110500 9730112000 9730112050 AC574BYW 9730110040 9730110000 9730110050 9730110002 9730010100 9730010130 9730010200 KN30100 KN30200 103028/R14
9730110010 9730110100 102626/R12 103010/R14H 279180 280375 281860 281865 110200 110205 950364047 4721950310 4005000810 4750150610 AC156A AC157C 4750104000 4750103000 4750103330 4750100250 4750150310 4750150630 4341000250 4341001250 1189392000 MC808718 275200 275491 A4740 44530-1330 9753034640 9753034730 9753034740 9753000140 9753001100 9617230420 9617242080 9617242050 9617242040 HB1142 9617011000 9617020010 9617020040 9617011050 DPM66A DPM67A DPM95AAX
DPM94AAX 9617230050 9617231040 9617234210 9617231180 9617231080 9617230010 9617231020 9617230210 9617231000 9617230040 9617230380 DPM61A 9617231250 DPM21A DPM93V DPM28A 9617232170 9617231220 9617233140 9617222660 9617222120 9617222580 9617222520 9617221600 9617221680 9617221500 9617221560 9617221510 4630320200 4630630050 4630630030 4630630020 SV3360 4630460030 4630220200 81521706156 1653156
4341001240 0481009026 0481009017 DR3200 DR3500 0022 606157 SV3302 4630281600 SV3371 SV3367 SV3368 1319557 1669297 1672231 1669277 A-5000 4630790030 229859/QR-1
229860/QR-1 41011-90004 9735000000 9735000380 9735000340 9735000280 9735000510 9750010000 278825/SV-1 295036 280479 4340140000 4342080000 44510-1090 9343000030 9630010010 9630010120 9630010500 9630010510 9710029000 4520021070 4756040110 90054007 52341-Q135 KN27000 612035011 SV-227 53321-Q120 4000-57977000 4640070110
612035541 4640070100 4640070010 4640070020 4640070070 SV1280 SV1287 SV1294 4640025120 SV1310 SV1295 SV1318 4640040000 4640060010 4640060020 4640061000 4640023300 SV1307 0 500005006 05000050074 410500070 0504002112 20850557 4410500080
4410500100 4410501000 4410501010 4410500070 4411051230 4410501210 4721726260 A0039971436 A0004206071 4721727860 472170001 4720706390 X8880843 A6644297082
4722500000 4722500030 4722500000 A9452601957 4422302221 4422325221 4722600050
9702601157 1521249 3192384 1653070 20590252 20514657 20775173 1521247 1521248 1457276 1379776 1457275 1303948 1488083 1423566 4270174800 4270174810 1610570 8143021 1421325 1421324 4630840310 9750090010 4721950160 4721950180 4721950150 4088537 1442278 0501100029 0501100018 0501100030 0501100031 0501100041 K019820 4728800010 4728800320 4728800310 4728800610 4729000010 4729000130 4729000210 4729000300 4729000330 4729000520 729000530 4729000540 4729000550 4729000570 4729000580 4729000590 4729000600 4729000640 4729000650 4729000660 4729000760 4729001010 4729001020 4729001100 4729001120 4729000560 4729051110 KG2604.1.1 0012950806 KMKG190110.4.2 KG20001.0.10 KG26703.1.1 KG19046.1.02 6642957006
RCCE0037.8 3452957006
RCCE0023.8
3502957006
RCCE0010.6
0002957706 0002955006
0002956006
3082957006
8282211000
8282211000D
0012959306
0022950706 MKG20003.4.2
0022951006
0012953006 11009929
040323800
4728800040 4728800240 4728800300
4721706160 0501100040
4721726200
4410501200 A0035422618 00 49975536 00
49979336 00 59971236
4720706390
20514066 0504002111 4410500110 4410100130 20583428
2.64067
21253672
21585711
21643575
481829
8144352
4640060030 0500005001 0500005002
4640060000
4756040100
9630010520
9630010130
4342080090 44510-1190
9735000140
9735000060
229813/QR-1
229844/QR-1
4750103140 4750103170
4750103010 4750103020
104574IR14H
103028/R14 063125/R12H
103009/R12H
20569775
4324101170 4324101130
LA8076 9710021520 9710021510
LA8210 LA8211
LA8212 LA8219
LA8220 LA8222
LA8225 LA8229
LA8233 LA8242
2 9325100040 LA8200 LA8201 LA8202
LA8206
9325001100 9324000240+934705005 9325000350
0
9324000010+934705005
0
9324000050+934705005
0
9325000150 9324000030+934705002
0
9324000060+934705002
0
9324000060+934705003
0
ZB4418
LA9017+AE4800
LA9035+AE4800
LA9004+AE4506 ZB4800 ZB4805
ZB4801 ZB4802
ZB4803
LA9001+AE4510
LA9010+AE4510
LA9011+AE4510
LA8116+AE452 ZB4593 LA8125+AE4516